Plant and Machinery

Steel (core wire) being the prime raw material it plays the major role in costing and determining the quality. The electrode grade Steel wire rod is purchased in the form of Jumbo coils in sizes 5.5mm to 6.5mm this is further drawn into smaller sizes as per the finish electrode wire size requirements.

This unit consists of Descaler, Pointing Machine, Wire Drawing Drums with Die Blocks, Dish Rollers, an Unloading System in the final drum, Butt Welding Machine, Panel Board and Remote Panel.

The Steel can also be sourced in the form of drawn wire in required sizes if available locally. In this case the wire drawing unit need not be installed in order to keep the total project cost on lower side.

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This machine is used to blend the powders in dry form. Different dry powders in measured quantity are poured to the dry mixing chamber thru a funnel. A ribbon type blade is mounted on a shaft. It is driven by a gear box and motor. the mixing system have reverse and forward rotation of the blade, makes the homogenous dry mix. 

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We are the prominent Manufacturer of neatly textured Sieving Machine which has been incorporated with contemporary designs. This product is in demand mainly due to its ability to work smoothly in adverse conditions. As far as the life of the product is concerned, it is designed to provide a prolonged remedy to various issues pertaining to mechanical engineering. We have ensured that the product is made available at industry leading prices which are widely appreciated.

 

Features:

 

• Flexibility
• Accurate performance
• Optimum functionality

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The dry mixture powder is measured and poured into the drum. Binding agent in measure quantity is added slowly during rotation of the heavy rollers. These heavy rollers are mounted on a shaft. The shaft is driven by a gear box and motor. Scrappers are provided to make the mixture uniformly.

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Baking Oven (Electrocal & Gas Fired)

The electrodes collected in the collecting tray are stacked and kept on stand. The stand is sent inside in the baking oven. The temperature and time is set and once the operation is completed an indication in the form of alaram is provided. The electrodes are taken outside for packing.

The extruded (Air dried) green electrodes are baked in certain temperature (according to type of electrodes) to make it moisture free.

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The electrode coming out of die head falls on the transverse conveyor and this conveyor takes the electrodes to loading conveyor. The electrodes are aligned and passes through brushing and tipend cleaning section for cleaning of holder and tip ends.

One set of aligning unit and a name printing unit are provided in the uploading conveyor. The electrode name is printed when it passes through the conveyor. The electrodes are collected in the trays.

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During extrusion the under coated, uncoated and damaged electrodes are collected. These electrodes are put into the flux stripping machine. This machine seperates the wire and the powder. The powder collected by a trolly kept under the machine. The powder and wire can be  used immediately.

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The drawn coil is loaded on the coil stand. The wire feed through rollers and spinner (rotates at high speed) get straightened and passed to cutting area. The straightened wire cut by a cam operator mechanism. The spring operated scaling bar used to maintain the length of the wire during cutting. The length of the cut wire can be adjusted easily onthe scaling bar. Cut wires are collected by a tray kept underneath. These wires are collected from the wire tray stacked on a cut wire stand. For different diameter of wire.

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Plant And Machinery, Turnkey Projects And Technical Know-how

Utilizing our sophisticated infrastructural facilities & extensive technical expertise, we are capable to execute turn key projects and offer complete solutions for the different requirements of our clients. Given in the table below is a list of plant & machinery installed in our facility that we use in order to deliver quality solutions for welding & cutting consumables. We are engaged in providing welding electrode manufacturing plant, electrode manufacturing plant, welding electrode manufacturing machine, electrode manufacturing machine, welding flux, welding material etc.

• Lab model extruder
• 1 Ton/Shift Electrode plant
• 2 Ton/Shift Electrode plant
• 3 Ton/Shift Electrode plant
• 4 Ton/Shift Electrode plant
• 5 Ton/Shift Electrode plant
• 8 Ton/Shift Electrode plant

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Welding Electrode Turn-Key Project. 

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Additional Information:

• Item Code: 001